Rob Steven
If you’re looking for the best MIG welder for aluminum in 2024, you’ve come to the right place. In this blog post, we will discuss what to look for when purchasing a MIG welder for aluminum, and recommend three of the best MIG welders on the market today. So whether you’re a professional welder or just starting out, read on to find the perfect MIG welder for your needs.
Our recommendation
If you’re looking for a MIG welder that suits any thickness of your aluminum sheet, you’re at the right place. After considerable research and comparison our team has picked out Hobart Handler 210 as the best MIG welder for aluminum.
You need to keep in mind a few factors like the nature of your work and your budget. Choosing the right MIG welder for your needs won’t be an issue after reading our reviews. We assure you that we base our research on genuine customer reviews and star ratings, so scroll below!
Selection of best MIG welder for aluminum
Hobart Handler 210 our pick
Power Source: Dual Voltage
Output: Up To 230V
LOTOS MIG175 budget choice
Maximum Amperage: 175 AMP
Voltage: 220V
Hobart Handler 140 for pros
Output: 25-140A
Input: 115V
VIVOHOME MIG Welder 130
Features: Ten Levels of Adjustable Speed
Output: 50-120AMP
Lincoln Electric 140
Amperage: 140Amp
Features: Double knobbed Tap Control
Best MIG Welder for Aluminum: Our pick
Hobart Handler 210 MIG
Cycle: 20 % @ 90 A and 30 % @ 150
Input: 115 to 230 V
Process: MIG Welding
Features: Good Pulse & Dual Voltage
Overview
The Hobart 210 MVP is a power-packed MIG welder design specially for high-quality welds. We categorize this as the best pulse MIG welder for aluminum due to its amazing controlling abilities. Hobart is undoubtedly a master brand with pulse technology.
Moreover, choosing the voltage of your need, it’s a perfect aluminum welder for any small project. However, if you want to use this machine for a more extensive market, you can adjust the voltage to higher output.
The machine is also reasonably portable but, you would need a wheel to move it around. With the output of 210 Voltage, you can almost weld anything, including Aluminum.
Main Features
The Hobart 210 has a small size but a rather heavyweight that is around 79 lbs. Meaning you would need wheels to carry it to different places. However, its weight accommodates the power it provides.
The max output you can get is 230 Volts, which you can adjust to a minimum of 115V. This machine has a duty cycle of 20 percent at 90 A and 30 percent at 150 A.
The Hobart 210 is an excellent MIG welder for aluminum as the quality is no less than a professional welder.
What are customers saying?
“OMG ! what can I say, this welder is the greatest thing in our shop. Powerful, compact, super well built !!! Hats off to Hobart for this one, great machine for the money.”
— customer quote
Best MIG Welder for Aluminum: Budget Choice
LOTOS MIG175
Cycle: 30% @ 135 A
Input: 220V-240V
Process: MIG Welding
Features: 80% power efficiency
Overview
The Lincoln Welder is for sure the best professional pick on our list. Are you looking for a welder that provides quality aluminum welds consistently? If so, then the Lotos MIG 175 is a power-packed machine that can provide you with quality and productivity.
Apart from portability, Lotos is a machine that anyone can get used to, whether you are a hobbyist or a professional worker. The welder is pretty easy to set up as compared to many others.
Even though its portability is limited, its versatility in terms of skill makes it an ideal machine to get. Moreover, welding aluminum that too on a good quality level consistently is not something that every device would provide.
Features & Design
The design of the Lotos MIG 175 restricts the machine from being carried around. With a short cable and a 5 feet gas hose, its portability is limited. However, the Lotos is an all-around quality welding machine.
With an output power of 220V, your machine can weld quality metal. Furthermore, with the suitable gas equipped, you can find yourself welding aluminum up to 1″, making this machine a very reasonable MIG welder for aluminum.
Furthermore, if we talk about its current output, it ranged from 30 to 175 A. With such a range, you can expect your welder to have high penetration abilities resulting in a quality weld. Furthermore, it has a duty cycle of 20 percent when it is running at total capacity.
What are customers saying?
“Buy a big bottle of argon. This welder eats the argon. Forget what you know about steel welding. Aluminum stays silver and will melt away or the underside will sag from too much heat. Use the horseshoe pattern while pushing the wire.”
— customer quote
Best MIG Welder for Aluminum: Pro choice
Hobart Handler 140
Cycle: 20% @ 90 A
Input: 110v
Process: MIG, FLUX CORE
Feature: 10 feet long MIG gun
Overview
This welder is our top pick for most portable MIG welders for aluminum. Amongst the top brands that have been producing quality welders, the Hobart line of welders produces machines that provide high quality.
This model is the second smallest welder that the Hobart lines have introduced. With a standard power source of the only 110V, the Hobart is a very economical and easy-to-use weld machine.
Also Check Best 110v MIG Welder
The Hobart handler 140 is a high-performance machine that is ideal for welding materials such as aluminum. It is lightweight and easy to carry. Furthermore, with its variable voltage output, you can decide the amount of thickness you want to weld.
Design & Construction
The amount of heavy-duty performance this one gives is second to none. It delivers a substantial power output of 140 A that is more than enough for quality welding. With a duty cycle of 20% at 90 A, this one is the best value for your money.
Welding capabilities
You can easily use the machine to weld steel as well as aluminum. Anything that is ¼ inch in thickness can weld through this machine. You can adjust and set different outputs of voltages for different thickness levels, so your work is only meant for quality welds.
It has a self reset thermal overload capacity that prevents any damage to the machine. As it runs on a 110V output, this machine is suitable for beginners and DIY hobbyists with work related to aluminum.
What are customers saying?
“Unbelievable!!!! Just laid down the nicest weld of my life. Had an older 115v, off brand unit, that could never make a pass like this thing. LOVE it! Easy set up was up and running in 30 minutes.”
— customer quote
Best MIG Welder for Aluminum: Budget pick
VIVOHOME MIG Welder 130
Cycle: 15% @ 105
Input: 110V
Process: Flux Core & MIG Welding
Features: No reaction & Heat resistant built
Overview
The VIVOHOME is our best budget pick. It is one of the most suited machines for minor house repairs and hobby projects. The machine is powerful and is perfect for welding mild steel and Aluminum. The compact design makes it very portable and attractive.
Design & Features
Let’s talk about the black cunning body design that makes it a very professional work partner. Furthermore, its black metallic color ensures its resistance to rust, corrosion, and water.
The reason why VIVOHOME is a good MIG welder for aluminum is due to the flexibility in performance. The machine has ten levels of adjustable welding speed that means you can weld Aluminum no matter if it is thick or thin.
Construction
The exterior design of VIVOHOME is heat resistant. Moreover, its lightweight body makes it a very portable machine. Its welding capabilities are second to none. It has a 110V input that is perfect for small house projects and welding aluminum that is not too thick.
It has a duty cycle of 15 % at 105 A that are pretty enough for small daily projects. An excellent feature of VIVOHOME is that it prevents oxidation on parts of a welder.
Welding capabilities
Apart from aluminum, the welder can also weld mild steel and different steel components. VIVOHOME is by far one of the best MIG welders you can use for welding aluminum.
What are customers saying?
“This thing works great. It welds as nice as any flux welder. Instructions are for crap. Fortunately I have some experience so I really didn’t need them. The flimsy little mask that comes with it is just fine for someone spectating to use.”
— customer quote
Best MIG Welder for Aluminum: Great performance
HZXVOGEN HBM2280
Cycle: 60% @ 200A & 100% @ 150A
Input: 100V-220V
Process: MIG, Stick TIG, Flux-Cored
Features: Mix Gas/Gasless & LCD Display
Overview
The HBM2280 is a powerful package that offers the best in terms of money and performance. Using mix gas, it supports a flux core wire of 0.6 to 1.0 mm. You can use this flux wire to weld a thickness of 0.7-3.4 mm.
Welding capabilities
It is a multifunctional pick that offers maximum flexibility of use. A 1.6mm to 2.4mm thickness of tungsten can weld up to 6.4mm of workpieces for this machine’s TIG function. It is a big recommendation for all large-scale professional users.
Whether you’re a homeowner or a professional user, just set the input power of your need and work effortlessly. This one is a good MIG welder for stainless steel or carbon steel as well.
Design & build
The design and looks of this MIG welder are nearly ideal. You can set the parameters with ease and in no time! The reason is the intelligent LCD screen provided for setting up the machine. It is super-easy to carry this machine around due to the handle provided.
Features
This product offers so much variety for a user and just as much ease to choose between modes; hence, whether you’re switching between welding modes, welding wires, or tungsten rods while TIG welding, don’t worry!
Moreover, the package provides so many other accessories that save both your time and money. These include essentials like MIG guns, gas tubes, or even electrode holders. So why are you waiting? Head to the product link and add to the cart!
What are customers saying?
“I haven’t used this a lot yet, but so far my only complaint is that you cannot convert from metric to sae. That being said I just use a metric caliper when setting up the welder.”
— customer quote
Best MIG Welder for Aluminum: Great for portability
Lincoln Electric Weld Pak 140
Cycle: 20 % @ 90 A
Input: 120V
Process: Flux Core & MIG Welding
Features: Double knobbed tap control & Compact
Overview
Aluminum is a metal that not many welders can weld. But the Lincoln 140 HD weld pack is a perfect machine to weld aluminum. This aluminum welder is durable and versatile. It works on a reasonably low input that is 120 Volts.
Who is it for?
This fact makes the Lincoln 140 HD very economical for farmers and workers that work on a smaller scale. Moreover, it is compact yet powerful enough to produce quality welds.
What I love about this welder is its ease of function. The welder can install quickly and easily.
Furthermore, with its Two Knobbed tap control, beginners find it less complicated and easier to work on as there are not many settings that you have to consider before welding. Overall, its features make it an attraction for beginners.
Design & Features
It is a very versatile machine that is suitable for gauge steel as well as Aluminum. Furthermore, a spool gun is fit, which provides high wire-speed for aluminum welding.
The Lincoln can easily weld up to 3/16 inches of Aluminum in a single pass. The machine moderately works on a lower voltage that is 120V. That makes it economical and budget-friendly. The output range of 30-140 A makes it perfect for any thickness.
Easy setup
What makes it an ideal welding machine for beginners or new starters is its easy setup. With its double knobbed tap control setup becomes easy. So don’t worry if you’re a newbie. The installation would not be a huge problem.
What are customers saying?
“this welder hits the spot for value and for the job, I restore 1967 camaros and this welder is great, I’ve built a new trailer for hauling camaros with Randy”
— customer quote
Also Check Our Full Guide For Best MIG Welder
Rob Steven
I'm Rob Steven with more than 10+ years of experience in the welding field, I have done my welding degree from Central Louisiana Technical Community College, it was always fun and passion for me going into welding. Now being a passionate welder I also blog about welding.
