Best Miller TIG Welder For Aluminum 2021 – Reviews & Top Picks

Miller TIG welders beat their rivals in each aspect. No TIG welder can beat the Miller Syncrowave series when it comes to industrial usage. Miller Dynasty series is the favorite of professional welders around the world. Weekend enthusiasts and hobbyists are in love with the Miller’s Diversion Series. 

9.5
best miller tig welder

Miller Maxstar 161 STH Our top pick

Power Source: DC
Technology: Square-Wave Inverter
Input Power: 120 & 240 Volts
9
Miller-Dynasty-280-DX

Miller Dynasty 280 DX Pro choice

Maximum Output: 280 AMP
Features: Pro Set
Warranty: 3 Years
9
Miller-Diversion-165

Miller Diversion 165 Budget choice

Input: Dual Voltage
Amperage: 1-165AMP
Features: Easy To Operate
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Miller Diversion 180

Miller Diversion 180

Technology: Fully Adjustable Functionality
Color: Blue
Feature: Fan-On-Demand

01.

Overall best

Maxstar 161 STH Miller TIG Welder

Manufacturer- Miller Electric
Item weight- 13 lbs
Item Dimensions-  30.6 x 10.7 x 13.7 inches
Input Power- 120 and 240v
Color- Blue
Positive
  • Low Power Consumption
  • 60% Duty Cycle
  • Easy-To-Use
Negatives
  • Only DC Polarity Is Offered

Miller Maxstar 161 STH is our top pick for various reasons. It is undoubtedly the best miller TIG welder when it comes to cost and features ratio and consumes less power and delivers more power. It is one of the best TIG Welders for beginners reasoning that it is straightforward to operate. The design is advanced and sophisticated.

Maxstar 161 STH weighs only 13 lbs, which also makes it the best miller TIG welder for beginner. It is also best for industrial usage because of its highly portable design and also offers multi-processing, so that you don’t have to buy another welder for stick welding. It comes with a pre-installed solenoid to make your life easier. Dimensions of this machine gives it a great look.

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02.

Pro choice

Dynasty 280 DX Miller TIG

Manufacturer- Miller Electric
Item weight- 52 lbs
Item Dimensions- 8.6 x 13.6 x 22.5 Inches
Amperage capacity- 280 A
Color- Blue
Positive
  • Pro-Set Feature
  • Upgradeable Software
  • 3 Years of Warranty
Negatives
  • TIG Torch Adapter Is Not Included

The name of Miller Dynasty 280 DX says it all. This is the best Miller TIG welder for aluminum by all means. Its offers unparalleled features and unbeaten portability. This is a true professional TIG welder. Perfect for professional and industrial level usage. Miller Dynasty 280 DX has everything a welder can wish for.

Name It, and Miller Dynasty 280 DX has it. It comes loaded with a Pro-Set feature for the professionals that allows them to achieve endless possibilities. Advance wave-forms and a wide range of frequency and balances make it the best miller TIG welder for aluminum.

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03.

Budget and portability

Diversion 165 Miller TIG Welder

Manufacturer- Miller Electric
Weight of the product- 61.1 lbs
Amperage Range- 1-165
Dimensions- 17 x 23 x 8 inches
Color: Blue
Positive
  • Reasonable price
  • Good build quality
  • Easy to use
Negatives
  • A bit heavy

Diversion 165 is the best portable Miller welder for those who are looking for good quality at an affordable price. It is also a great pick for beginners. The quality is excellent so that it won’t be breaking anytime soon. It is also very cost-efficient. 

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04.

Complete package

Diversion 180 Miller TIG Welder

Manufacturer: Miller Electric
Weight of the product: 65 lbs
Material: Ceramic, Steel
Dimensions: 26.5 x 13.5 x 21.5 inches
Color: Blue
Positive
  • Latest Inverter Technology
  • Light Weight
  • Fan On-Demand Feature
Negatives
  • The filler rod is not included in the package.

Miller Diversion 180 is a complete package. It is the TIG welder for aluminum and professional purposes. Best choice for weekend enthusiasts and hobbyists. It utilizes advanced inverter technology for ultimate performance. It wouldn’t be wrong to call it the best Miller TIG welder for personal use as I have this for over 3 years now.

Miller Diversion 180 Is a very decent TIG welder offered at a very reasonable price. It is equipped with advanced features like Fan-On-Demand features that reduce maintenance and operating costs. It weighs 50 lbs, so taking it anywhere with you won’t be an issue. High-frequency Arc start prevents weld and tungsten contamination. 

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Final Words – Miller TIG Welder Reviews

Miller TIG Welders are one of best long lasting machines in the welding Industry. People don’t really understand the worth of miller TIG’s but as per my experience It has always been best performing for me. We have presented the best miller TIG welder for you from our list and reviews based on our experience you can check the features and comparison and you will have the welder you want.

FAQ’s On Best Miller TIG Welder

1. Is TIG or MIG welding better?

TIG welding is used for smaller projects mostly. Much better precision is offered with TIG welding. You can weld thinner-gauge metals, and the welds are much more cleaner. TIG welding allows you to have better control while welding. However, MIG welding is slightly better for beginners.

2. Is TIG welding aluminum hard?

You can say that TIG welding aluminum is more demanding than other metals because it is less forgiving. The reason that makes TIG welding aluminum so hard is that it is a thinner gauge metal. There is nothing to worry about because you can follow simple techniques for great results. However, you know practice makes the man perfect

3. Do you TIG weld aluminum on AC or DC?

Aluminum can be TIG welded on AC and DC as well. It is recommended to weld aluminum on AC because aluminum is a thinner-gauge metal. The alternating polarity provides better precision and cleaner finishes. It is always better to TIG weld aluminum on AC.

If you are still confused, then have a look at the best TIG welder for detailed guidance and buying guide.

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